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Planning method before assembly line installation

October 18, 2019

Assembly Line is an essential part of a factory, and the layout before natural assembly has become a main foundation.



One aspect to be considered in assembly line layout is production mode. The following points shall be made clear in determining production mode:



Production program refers to the variety, specification, output and schedule of products that an enterprise shall produce within the planned period. The planning period is usually one year, so it is also called annual production program.



2. Working system, which refers to working shifts and working hours of each shift;



3. Production line type, whether to adopt automatic line or assembly line production, single machine production or cluster production



With the reasonable arrangement of pre operation planning and the powerful role of assembly line, the factory will be able to stride forward in the future.



In the assembly line equipment, the most critical parts should be the motor, chain and gearbox. Compared with other parts, these parts seldom need maintenance. Of course, we still need to know some basic maintenance methods. Let's learn from the assembly line manufacturer.



1. Do not water the motor, or add diesel oil and liquid organic compound to the motor, because this will damage the insulation of the motor and cause failure. Check the motor maintenance and repair in the electrician's manual.



2. Chain repair and maintenance method: after long-term operation, the chain may cause the original lubricating oil to heat and volatilize, which may cause the chain to be unbalanced, noisy and crawling during operation. At this time, the belt assembly line manufacturer reminds that the sealing plate at the tail of the machine can be opened, and the chain can be added with butter or a little thick lubricating oil.



3. Repair and maintenance methods of the reducer at the head of the assembly line: drain the engine oil in the reducer for the first time in about three months, clean the gearbox with diesel or gasoline, and fill the new lubricating oil into the middle of the observation window immediately after it is completely drained. (pay attention to the lack of lubrication every month). In the future, you can change the lubricating oil once a year. Too much lubricating oil may cause the gearbox to heat up and the motor overload may cause the motor protection switch to trip. Too little lubricating oil may cause gearbox heating, noise increase and gearbox strangulation.



From the above three aspects to understand the maintenance of the machine head, we can maintain the machine head of the assembly line. After the nose maintenance is completed, let's look at other parts in the industrial assembly line, such as chain, gearbox, etc., and the overall operation will be smooth after one by one understanding.

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