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How to adjust the assembly line?

2019-12-12

Generally speaking, the Assembly Line is an effective combination of human and machine, which can fully reflect the production flexibility of the assembly line equipment. It can effectively combine the transportation system, that is, it can go with the fixture and online special machine, and the detection equipment for online production, so as to meet the flow transportation requirements of various products. The transmission mode of assembly line can be forced synchronous transmission or flexible asynchronous transmission. According to the selection of configuration, then the assembly and transmission requirements can be realized. For the conveyor line in the enterprise's mass production is indispensable, for the enterprise to save labor costs, improve production efficiency.

Conveyor line is mainly to complete the task of material transportation. In the site around the warehouse, production workshop and packaging workshop, there is a conveyor chain composed of many Belt Conveyors, Roller Conveyors, etc., which is connected from the head to the tail to form a continuous conveyor line. At the entrance of the material and the exit of the sorting conveyor line, there are fork devices, elevators and ground conveyor lines.

In this way, within the scope of warehouse, production workshop and packaging workshop, a circulating transmission line system is formed, which can reach all production positions smoothly and is closed at the same time. All materials used in the production process, such as materials, parts, components and finished products, must be installed in the tray box with barcode to enter the conveying line system. Under the function of the production order issued by the production management system, the pallet box with materials enters the conveying line system from the designated entrance. Check the deviation value of the two planes of the head and tail frame mounting bearing pedestal. If the deviation between the two planes is greater than 1mm, the two planes shall be adjusted in the same plane. The adjustment method of the head drum is: if the Conveyor Belt deviates to the right side of the drum, the bearing seat on the right side of the drum shall move forward or the bearing seat on the left side shall move backward; if the conveyor belt deviates to the left side of the drum, the bearing seat on the left side of the drum shall move forward or the bearing seat on the right side shall move backward. The adjustment method of the tail roller is just opposite to that of the head roller.

1. The production capacity of each process in the assembly line is balanced and proportional, and bottlenecks are not allowed. The distribution of materials required for production must be on time, accurate and qualified according to the beat.

2. All kinds of auxiliary processes and material distribution activities of production are centered around the assembly line. Raw materials and parts should be delivered online from each area according to the requirements, so that the products on the line are moving, workers are relatively fixed, and the assembly line is the "server".

3. The production process of the assembly line is carried out continuously and repeatedly according to a certain rhythm. Its operation is efficient and has a strong rhythm. Generally, no interruption is allowed in the middle. Therefore, long waiting time of products and processing interval time of equipment are not allowed. Therefore, due to various interference factors (such as parts quality, material distribution is not on time or wrong material often leads to line stoppage), the time amount of production line shutdown is usually used to measure the comprehensive production evaluation index of production line or production operation.

4. Only one or a few series of products with similar process structure are produced on the assembly line, and the materials only move in one direction.
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