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How to maintain the double speed chain conveyor

June 29, 2018


Currently, double-Speed Chain Conveyors are widely used in building materials, chemicals, thermal power, food, mining, smelting, and ports industries. It is the most suitable and ideal for powdery, small-grain, and small-block materials. Delivery equipment. The double-Speed Chain Conveyor has the advantages of simple structure, mature production technology, stable delivery volume, low energy consumption, low noise, long service life and other advantages.


If the operation time of the double-speed chain conveyor is too long, parts will wear out. Therefore, regular maintenance is needed to extend the life cycle of the double-speed chain conveyor, especially for the maintenance of some delicate parts. Here, we made a summary of the following methods to maintain and improve the consumable parts of the conveyor. Through these points, we believes that it can help the users of the double-speed chain to improve and extend the life cycle of the equipment and reduce the equipment wear and tear. Loss of costs caused by damage.


(1) Wear and maintenance of double speed chain sprocket.


After the sprocket is used for a long period of time, for example, it will continue to wear out, especially when the sprocket gear wears. The feature is that the sprocket and the chain are not accurately meshed, and even the chain dropping phenomenon occurs. Jiajun Packaging summarized the use of equipment, and regularly collected information on the use of double-speed chain manufacturers for equipment, and then continued to feedback. Under the exploration of technical personnel, we made some technical improvements to the sprocket.


The double-speed chain sprocket is preferably a wear-resistant composite sprocket because it is composed of a hub and a wear-resistant protective plate. After the special heat treatment of the wear-resistant protective plate, the hardness is relatively moderate and the strength is high. And wear resistance is just right. The teeth of the half-toothed structure are engaged with the chain once every two revolutions of the main shaft of the gear teeth, so that the service life of the gear teeth is twice that of the gear teeth of the non-hemioid structure. Even if it is worn, it only needs to replace the protective sheet. When changing the protective sheet, it can be easily replaced without disassembling the bearing assembly. The hub can still be used for a long time, which saves time, saves material, and reduces maintenance costs, effectively extending the service life of the components.


(2) Maintenance of the conveyor chain.


The conveyor chain of the double speed chain conveyor is one of the components that are most likely to wear out. In order to reduce the unnecessary damage to the chain, Jiajun Pack adopts a plate chain type high-strength wear-resistant chain, and the chain material is made of high-quality alloy structural steel and subjected to special heat treatment. And shot blasting, excellent performance, with a high degree of precision and finish, to ensure stability, wear resistance, improve the service life of the conveyor chain. In order to extend the life cycle of the chain, a sealed lubrication lubrication device is used. This device can save energy by 5 to 10% while reducing noise.


(3) Maintenance of the transmission system.


The use of precision hardened gear reducer, heavy-duty bending plate chain and hydraulic coupler make the drive system a very compact structure, which is particularly suitable for the transmission of power from the conveying mechanical drive system. It operates more smoothly and with less noise.


(4) Improvement and maintenance of the housing part.


The bottom of the housing is also prone to wear. In order to extend the life cycle of the conveying equipment, Jia Jun packing adds 4 wear plates on the bottom of the conveyor, and the bottom is more wear-resistant and less resistant.


(5) The overall scraper chain has high strength.


Scraper chain using the outer chain plate bending instead of the middle of the chain plate plus welded steel, to solve the original steel welding weak shortcomings, can effectively meet the double-speed chain conveyor high-load operation losses, longer life.


We, Hongdali Machinery is the manufacturer of the speed chain conveyor. Welcome to contact us if there are any questions.

www.conveyortop.com






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